Cor-Pro Systems provides the best corrosion protection services in Houston, TX and nearby Gulf Coast areas.
Corrosion remains a recurring problem for almost every single business as manufacturers and design engineers unceasingly use metal as its material for their equipment and structures.
Despite the knowledge of the detrimental effects of corrosion to business, the environment, the economy, and health and safety; the move to prevent corrosion still lacks the needed attention.
In order to find solution to the growing problem of corrosion, it is necessary to return to the basics – the fundamental and governing principles that make best corrosion protection Houston possible.
For three decades, Cor-Pro constantly gives the best corrosion protection services by ensuring that all their personnel have the technical know-how of the corrosion process and the effective ways to mitigate it.
The company does not stop there as Cor-Pro works with experts to raise the standards of corrosion protection in Houston and nearby Gulf Coast areas.
Learn more about the Best Corrosion Protection Houston and discover the suitable corrosion system for your business.
The Dos and Don’ts Of Best Corrosion Protection Houston Design
The following guidelines should aid corrosion engineers, business owners, and anyone working with structural materials as it brings the much needed attention to corrosion related design issues.
Having an appropriate structural design will make a considerable difference in the success of corrosion protection systems.
Do:
- Have a design that has less threaded screw roots, sharp profiles, stress raisers, and other stress concentration effects.
- Make sure that materials exposed to environments conducive to stress corrosion cracking have ample protection.
- Use a structural design that considers streamline flow.
- Have prevention of local concentration of contaminants like in absorbent thermal insulation, crevices, hollows or droplet evaporation points.
- Apply protective coating when necessary, especially when in transit.
- Improve material thickness when needed.
- Minimize stress levels in the design to even out variations.
- Eliminate contaminants and abrasives as much as possible.
- Take into consideration combined action such as flow, stress regime, and thermal variations.
- Keep away from galvanic couples.
- Take note that corrosion is a surface phenomenon and performance of specified surface in service is much more important than the bulk material properties.
- Choose a structure design that incorporate features that allow for easy maintenance and inspection of corrosion protection.
- Remember that corrosion control is a team effort. Users, manufacturers, and corrosion protection service providers should have proper coordination to ensure control measures are in place as planned.
- Make it a habit to consult relevant codes of practice.
- Always consult experts for specific advice.
- Remember that corrosion control is possible.
Don’t:
- Use a cheaper substitute material without considering the possibility of losing significant corrosion control.
- Forget that even minute environmental or operational conditions have dramatic effects on corrosion control.
- Apply corrosion protection systems without checking the environment and conditions that the structure will face.
- Overlook excursions beyond the bounds of normal operating conditions.
- Leave out the best corrosion protection system until the last step during the design process and solely rely on remedial control measures at the end.
- Put off maintenance schedules of corrosion protection systems as this can affect control measures, maintenance procedures, and coating stability.
- Use corrosion rate calculation as the basis for design, when a more efficient design can eliminate the problem of corrosion.
- Forget the probability that combined action such as corrosion and stress can remarkably shorten service life of equipment.
- Ignore best practices guidelines.
More often than not, even the best corrosion protection Houston fails because these guidelines are not properly followed by manufacturers, design engineers, and users.
Standard Practice Control Of External Corrosion
Standard practices are in place to provide procedures and practices to aid in the effective control of external corrosion.
It important to take note that the use of these standard practices be in conjunction with other practices indicated in NACE standards and publications, when appropriate.
Note: Due to increased likelihood of developing corrosion, the following standard practices will focus on underground or submerged systems.
Determination Of Need For External Corrosion Control
Metallic equipment subjected to corrosion every single day must have adequate and best corrosion protection procedures to ensure metal integrity for smooth and safe operation.
The necessity for external corrosion control must rely on the data acquired from any of the following:
- Visual observations
- Corrosion surveys
- Operating records
- Test results (obtained from similar systems operating in similar environments
- In-line inspections
- Engineering and design specifications
- Economic, safety, and operating requirements
It is important to note that the lack of leaks alone is not sufficient to say corrosion control is unnecessary.
Physical and environmental factors of external corrosion include the corrosion rate of a particular metal subjected in specific environments.
Other factors to consider include working temperature, nature of product transported (for piping systems), and temperature differentials that may cause thermal contraction and expansion (for piping systems) to name a few.
Application of best corrosion protection also needs to consider the location of the buried services in relation to population density and frequency of visit by maintenance personnel.
Best Corrosion Protection Houston Practices By Cor-Pro Systems, Inc
As Houston’s leading provider of the best corrosion protection services, Cor-Pro Systems takes to heart the needs of its clients and provides them with the superior corrosion services that affords lasting solution.
Cor-Pro acknowledges that each client has corrosion problems that require varying approaches. Choosing the right corrosion prevention service gives the best corrosion protections for equipment and structures.
Some of Cor-Pro’s best corrosion protection Houston includes:
- Coatings. The use of coating is the easiest method of corrosion protections. Coating materials including urethane, epoxy, and zinc gives an additional layer of defense against corrosion.
- Cathodic Protection. Cathodic protection uses electrically charged alloys positioned near the equipment to provide corrosion protection. This system sidetracks the corrosive agents to itself until it degrades. This is usually applied in marine transport industry and underground pipelines.
- Corrosion Inhibitors. This method uses chemicals added into the equipment to create a thin layer of protection that inhibits corrosion catalysts. These additives are usually used for equipment functioning 24/7, as application is possible even when machine is operating.
- Abrasive Blasting. Abrasive blasting utilizes a high-velocity machine that forces the medium to the material surface. Through this method, control on the damage caused by corrosion while preparing it for application of anti-corrosion systems is possible.
Aside from providing top-of-the-line corrosion protection systems, Cor-Pro also provides its clients with corrosion monitoring to ensure corrosion remains in check.
Corrosion Monitoring
Corrosion monitoring needs data gathered through the following methods:
Non Destructive Testing Analytical Chemistry
- Eddy current/magnetic flux
- Intelligent pigs
- Radiography
- Thermography
- Ultrasonic testing
Operational Data
- Flow rate (velocity)
- pH
- Pressure
- Temperature
Corrosion Monitoring
- Electrical resistance
- Galvanic current
- Hydrogen penetration
- Linear polarization
- Weight loss coupons
Fluid Electrochemistry
- C. impedance
- Potential measurement
- Potentiodynamic measurements
- Potentiostatic measurements
Data obtained from these tests will give a larger picture of the nature of corrosion and is crucial in the formulation of the best corrosion protection.
About Cor-Pro Systems
Cor-Pro’s longstanding experience with various types of corrosion problems enabled them to gain the proper training and comprehension of corrosion protection that they continue to provide their clients.
In addition, the company strives to further improve their expertise by conducting research and working with stakeholders to look for improved and economical corrosion protection methods.
Cor-Pro’s achievements through the years are the reason the company remains the leading company of choice in Houston, Texas and areas near the Gulf Coast.
Get The Best Corrosion Protection Houston Through Cor-Pro Systems, Inc.
If you have questions about our best corrosion protection Houston or want to get a custom quote for your particular corrosion protection need, contact us at 713-896-1091, or send us an e-mail at quotes@cor-pro.com.