Dry Film / Solid Film Coatings

Cor-Pro Systems Inc. is the leading provider of dry or solid film coating services in Houston, Texas and nearby Gulf Coast areas.

corrosion resistant paint

Dry film or solid film lubricants (DFLs) reduce friction between two surfaces.  They are used when wet lubricants, oils and greases can be washed away, or when operating temperature does not permit a grease or oil.  PTFE and Molybdenum Disulfide are the most common DFLs with Graphite used to a lesser extent.

With almost 30 years of expertise in corrosion protection, Cor-Pro Systems has consistently provided professional and top-of-the-line services to clients in a variety of industries.  Cor-Pro Systems is a high quality provider in the corrosion prevention industry.

Cor-Pro provides custom dry and solid film coating services protecting components and equipment against extreme working conditions.

If you have questions regarding coatings or want to get a custom quote for your dry or solid film coating needs, call Cor-Pro in Houston, Texas (Gulf Coast) at 713-896-1091, or send an e-mail to quotes@cor-pro.com.

 

Corrosion Protection: What Are Dry Or Solid Film Coatings?

Mainly composed of graphite and molybdenum, dry or solid film coatings cling to metallic and non-metallic substrates without leaving a runny liquid residue common in other types of coatings.

Dry film coatings reduces friction and offers excellent lubrication while protecting against extreme working conditions such as high heat.

Most industries now prefer dry or solid film over conventional coatings because of its excellent adhesion, making it ideal for a multitude of surface types and a more cost-effective choice against corrosion.

Corrosion Protection Coatings: Application Of Dry Or Solid Film

Dry or solid film coatings are used by a variety of industries including Petroleum, Energy or Power Generation, and Mining amongst others.

Dry film coatings are usually applied to parts and equipment that are:

  • In constant motion – Constant sliding or reciprocating motion especially in gears and chains requires excellent lubrication to minimize wear and tear
  • Subjected to high temperatures – Liquid lubricants do poorly in high temperatures whereas dry film coatings provide protection in high temperature and oxidizing environments without disintegrating
  • In extreme contact pressure – The lamellar structure of dry film coatings allows it to withstand the high-bearing load of extreme contact pressure

Preferred over conventional lubricants, dry film coatings provide many benefits including excellent adhesion to substrates, and a clean, dry, colorless, and non-oily end-product making it a better coating choice compared to liquid coatings.

To get a custom quote for specific corrosion protection needs, contact us at 713-896-1091, or send us an e-mail at quotes@cor-pro.com.

 

Corrosion Protection: Why Are Coatings Important?

Companies can save up to 25 to 30% of annual corrosion costs in the US if they invest in quality coatings. Without proper coatings, corrosion can have damaging effects on valves, motors, pumps, fasteners, switches, belts, and other mechanical equipment.

In infrastructure, the annual direct cost is around $22.6 billion. Corrosion costs total $47.9 billion for utilities such as gas, water, and electricity.

Reduce costs

  • 25% of costs caused by corrosion is avoided by applying existing knowledge on corrosion protection such as coatings.

Reduce accidents

  • Work-related accidents cost the US $250 billion every year. A lot of those incidents are caused by faulty work equipment. If a structure is free of corrosion, the risk for accidents is significantly reduced.

Save time

  • In the event your equipment does falter due to corrosion, repairing it will take time. Once operations stop, the delay in production will also mean profit losses.

VELOCITY: Delivery in Hours, Not Days

Cor-Pro’s Velocity coating service is specifically geared toward rapid-response tasks.

If you have a pressing deadline, Velocity is the answer to your prayers. This premium service utilizes every advantage of the Cor-Pro methodology, including multiple accuracy checks, superbly trained crew, and round-the-clock facility operation to meet delivery schedules.

We take pride in the Cor-Pro Velocity Service. The purpose and responsibility of this offering is to ensure that your urgent coating projects are processed and delivered expeditiously. We have assembled a team of Cor-Pro’s best experts to staff the Velocity Desk everyday at 11:00 AM and 2:00 PM to process any project that require Velocity Service.

Only Cor-Pro can offer you this kind of responsiveness while guaranteeing a superior level of professionalism and commitment to quality.

For a custom consultation or a quote, call Cor-Pro in Houston, Texas (Gulf Coast) at 713-896-1091, or send an e-mail to quotes@cor-pro.com.

About Cor-Pro Systems

Since 1987, Cor-Pro Systems Inc. provides top-notch corrosion protection in Houston and other areas in Gulf Coast. Our goal is to raise awareness about corrosion and how it affects an entire industry, and to provide satisfactory corrosion protection through our quality methods from years of extensive research and development.

Aside from our unparalleled track record in delivering corrosion protection to our clients, we also make sure to maintain a long-lasting relationship with our partner industries to ensure that they will never experience corrosion-related incidents in the future.